Remote Plant Profit Leak Diagnostics · US Operations

Quantify your reactive maintenance, backlog and downtime losses remotely, in dollars

A remote Plant Profit Leak Diagnostic for US operations, using your maintenance, work-order and downtime data. No travel cost, no disruption, no extra headcount.

1,000+Work orders cleared
7-figureRecovery in 30 days
0Extra headcount

The Diagnostic and Snapshot are built for remote delivery. They run on your data, on North-America time, with zero travel cost and no disruption to your floor. Optional kickoff or executive-readout visits can be scoped separately where appropriate.

What you get

Your leaks, quantified and ranked

A clear, dollar-sized read on where your operation is losing money across the five leak zones: reactive work, overdue backlog, schedule compliance, unplanned downtime, and overtime and contractor leak.

Reactive-share analysis

The gap between what your team believes their reactive share is and what the work orders actually show, costed out.

Backlog and downtime sizing

Your overdue backlog and unplanned downtime translated into a dollar figure leadership can act on.

The costliest leak, named

Not a list of everything. The single highest-value problem to fix first, with the evidence behind it.

A sequenced recovery plan

A practical order of moves your team owns, built to be executed without adding people.

The offer

Transparent pricing, in US dollars

Plant ScorecardA free three-minute self-assessment across the five leak zones.
Free
Reactive-Share SnapshotA two-day remote read on your reactive share and the costliest leak. The easy first step.
US$1,000
Remote Plant Profit Leak DiagnosticThe full diagnostic, run remotely on your data, quantified and sequenced.
US$10,000

The Reactive-Share Snapshot fee credits in full toward the Diagnostic. Optional kickoff or executive-readout visits can be scoped separately where appropriate. Prices exclude applicable taxes unless stated otherwise.

Who this is for

A straight answer on fit

A fit if you are

  • A US operator with enough maintenance and downtime data to support a remote commercial diagnostic
  • Carrying reactive maintenance and a growing planning backlog
  • Losing margin to unplanned downtime you cannot yet size
  • Ready to act on a quantified, sequenced plan

Not a fit if you want

  • Onsite labour or hands-on floor cover
  • Emergency breakdown response
  • A software implementation partner
ManufacturingMiningFood and beverageHeavy industry
How it works

Remote, in three steps

STEP 1

Data request

A short, structured pull of your work-order, maintenance, downtime and cost data. No site visit required.

STEP 2

Remote analysis

I size the leaks across the five zones and pinpoint the costliest one, with the evidence behind each number.

STEP 3

Executive readout

A clear findings session and a sequenced recovery plan. An optional onsite visit can be scoped where it adds value.

Track record

Remote-suitable proof from maintenance and reliability recovery

In a prior role, I cleared a 1,000-plus overdue work-order backlog across a five-site Australian port operation in six months, recovering about A$150,000 in labour value, with no extra headcount. The lever was scheduling discipline, not more people.

In a prior commercial and schedule-control role, I helped recover approximately A$1M in project exposure in 30 days, without moving the delivery date.

In a prior role, I helped a process manufacturer break a 12-month maintenance backlog for about A$100,000 of bottom-line gain in two months, with no headcount increase.

Questions

Before you book

Do you need to visit our site?

No. The Snapshot and Diagnostic are designed for remote delivery using your work-order, maintenance, downtime and cost data. Optional kickoff or executive-readout visits can be scoped separately where appropriate.

Do you replace our planners or reliability team?

No. The work supports your existing team, exposes the highest-value profit leaks, and gives leadership a sequenced recovery plan your people can execute and keep running.

Do you implement, or just diagnose?

The remote engagement quantifies and sequences the leaks and hands your team an executable plan. Hands-on implementation support is available where it fits.

Is our operational data kept confidential?

Yes. Your data is used only to build your findings, held in confidence, and never shared.

How quickly can we start?

The Scorecard is immediate, the Snapshot runs in two days, and the full Diagnostic begins as soon as your data pull is in hand.

Is your pricing fixed?

Yes. The Snapshot and Diagnostic are fixed fees, so there are no surprises. Any optional visit is scoped and quoted separately before it happens.

Find your costliest leak first

Start with the free Plant Scorecard. Three minutes, five leak zones, and a clear read on where your operation is losing the most money.